On this forum, I learned that for sheetmetal, it is best to use .023 solid wire and mixed shielding gas. I'll use straight CO2, since that what I have, until I run out. There two types of recommended wire: ER70S-6 and ER70S-2. I THINK that ER70S-2 is better for this application. The problem is that no one seems to stock the ER70S-2.

The best mig repair is a butt weld. I have found that if you fit the piece and tack it in, then go back and spot weld (good hot full penetration spot welds) evry 2-3 inches. then start making 1" …

2017年9月7日 · About this item ER70S-6 .023 .030 .035 .045 -Inch on 10-Pound Spool Carbon Steel Mig Solid Welding Wire › See more product details

There seems to be much difference of opinions on which size wire works best on sheet metal (22 g- 18 g) I've always used .030 in my MM210, harris 20 gauge in my 110 machine. I was wondering what others opinions/results were with .023 or .030. Thanks David

2023年11月4日 · The most commonly used size for this purpose is .023 solid wire, coupled with a 25/75 shielding gas made up of argon and CO2. This combination ensures precise and clean welds that effectively bond the automotive sheet metal without causing excessive heat or damage.

2025年1月4日 · My choice of the best flux-cored wire for mild steel is the Forney 42300. I found that no matter what the condition of the material was that it produced excellent quality welds. My claims are supported by the extraordinary number of positive reviews on the internet.

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